EREMA Haken

RECYCLING?
IS IT REALLY WORTH IT?

"If you work properly with recycling materials instead of virgin you can save around 30% for every tonne of material processed and that corresponds to roughly 300 to 500 euros."

“Reinhard Händel
Projekt Manager, Polifilm
Germany"

Will the quality level be
consistent?

EREMA's innovative systems can easily be integrated into the existing process chain to deliver consistent top quality.

Zero logistics costs.

Production waste is fed directly inline to the recycling system. Additional working steps or storage space is not needed.

Without extra personnel.

EREMA recycling systems operate completely automatically. Operation is extremely simple thanks to the Smart-Start principle. No extra personnel are needed.

Completely convincing?

With EREMA recycling systems the refeeding rate into the production process is up to 100%.

1866 reasons
for EREMA competence.

Worldwide there are currently 1866 of our inhouse recycling machines in operation. Completely effectively and generating the highest possible profit.

COMPLETELY PROFITABLE.

WHO SAID ANYTHING ABOUT WASTE?

 

With our inhouse recycling systems we redefine cost effective plastics processing. What was previously regarded as waste material is transformed on-the-spot into new raw material. With refeeding rates of up to 100 %. Technological ingenuity, seamless integration into existing processes and probably the easiest operation in the world speak for themselves.

All of our inhouse recycling systems are equipped with EREMA Counter Current technology. That ensures the highest throughput and increased flexibility regarding materials.

Profitable output.

The return on one-off investment costs is extremely short because much lower quantities of primary raw materials are needed. And the former disposal costs are now zero.

Absolutely user-friendly.

Smart Start – the name of our operating concept says it all. No need for complicated training and pages of instruction manuals.

Up to 100 % refeeding.

What was previously waste is now transformed completely into new raw material. That is maximum recycling.

With Counter Current technology

An innovation from EREMA. For higher stability processing, higher flexibility with materials - and the highest throughput rates.

Possible materials

Hier noch eine Subline gewünscht

 

YOUR MATERIAL - OUR SOLUTIONS

The right product for your requirements

 

EREMA K live

  • Specially designed for PE edge trim
  • Automatic feeding of endless edge trim direct via pipes and cyclone
  • Feeding also possible with conveyor belt or roller intake
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INTAREMA® T live

  • Highly efficient edge trim recycling (PE, PE-LD, PP etc.)
  • With the typical EREMA combination of large cutter/compactor and single-screw extruder without degassing
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INTAREMA® TE live

  • Highly efficient edge trim recycling (BOPA, PA/PET, PLA etc.) 
  • With the typical EREMA combination of large patented cutter/compactor and single-screw extruder with degassing
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EREMA K

  • Fully automatic recycling system for PE edge trim
  • 100 % return to the production process
  • More flexibility through combinable feeding options (conveyor belt, roller intake, etc.)
  • Perfect material preparation with the patented EREMA cutter/compactor
  • Best material properties thanks to extremely minimum impact processing (minimum thermal damage)
  • No additional personnel required (self-adjusting processing, edge trim control in standby mode)
  • Outputs from 10 to 180 kg/h
  • Compact, space-saving design
  • Low energy consumption through ecoSAVE®
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EREMA T

  • Ideal for non-printed edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect pre-homogenisation of feed material thanks to cutting, mixing, heating, drying, compacting and buffering in a single step
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE®
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EREMA TE

  • Ideal for non-printed or lightly printed edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect material preparation with the patented EREMA cutter/compactor
  • Single-screw extruder with double degassing
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE®
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EREMA TVEplus

  • Recycling system with high-performance triple degassing
  • Ideal for heavily printed, metallised or laminated films
  • Various feeding possibilities
  • Perfect material preparation with the patented EREMA cutter/compactor
  • Full homogenisation optimises the properties of the melt
  • Innovative, patented additional technologies for the EREMA cutter/compactor (optional DD system, Air Flush)
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE®
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EREMA T

  • High-performance recycling system developed especially for BOPP films
  • Flexible feeding of film fluff (silo) and film pieces (conveyor belt)
  • Controlled pre-heating occurs only through the friction heat in the cutter/compactor
  • Optimum pre-homogenisation
  • Continuous pre-compacted feeding of the extruder
  • Low oxidation.
  • Lowest viscosity loss
  • Best colour properties
  • High output
  • Efficient melt filtration
  • Flexible and easy pelletising
  • Top pellet quality thanks to ultramodern EREMA technology and single-screw extruder without degassing
  • Low energy consumption thanks to ecoSAVE® and single-screw extruder without degassing
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EREMA T-DD

  • Perfect predrying and homogenisation of recycling material with residual moisture through patented Double Disc technology
  • Constant IV
  • Best colour properties
  • Flexible processing of wide range of film thickness
  • Short extruder without degassing zone (therefore no gelation possible)
  • Efficient melt filtration
  • Easy pelletising
  • Low space requirements thanks to compact design
  • Low investment costs
  • Low energy consumption thanks to ecoSAVE®
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EREMA T-DD

  • Recycling & compounding in a single processing step
  • Proven, robust EREMA technology for producing filtered melt material
  • Minimum thermal stress through short, defined dwell times and direct dosing of the melt in the twin-screw compounder extruder
  • Proven EREMA degassing technology with EREMA cutter compactor and extruder degassing
  • Central user interface to control the whole system
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Quality

 

Regardless of whether or how the feed material changes: with the completely automatic EREMA systems the treatment process is stable and the quality of the finished recyclate is consistent over the long term. That is thanks to innovative Counter Current technology. Optimised material intake ensures higher flexibility, maximum operational reliability and leads to consistently high output. Depending on operating conditions, up to 100 % of production waste can be fed back into the process.

Logistics

 

Our inhouse recycling systems are available as integrated inline or similarly results-oriented offline solutions. The former makes it no longer necessary to collect and temporarily store the secondary raw material. The waste that occurs during production is simply automatically fed back into the process straightaway. This equates with zero logistics requirement. Offline solutions need intermediate storage, but are designed so that the new sequence quickly becomes part of the daily production process.

Costs

 

The most convincing argument for inhouse recycling is the financial results. Because of the reduced need for primary raw materials while maintaining the same product quality, the investment costs are paid off very quickly. In addition, you no longer have any disposal costs in future, nor disposal tariffs. There are also many advantages compared to external recycling. Value creation and quality control remain inhouse while no extra administration costs are needed. That fact that inhouse recycling is not expensive is thanks largely to energy-saving technolgies such as ecoSAVE®.

Personnel

 

Recycling machines from EREMA operate fully automatically. Thanks to the high level of automation, additional personnel are not normally needed. Operation is extremely simple thanks to the Smart-Start principle. An intuitive, ergonomic touch display requires no special knowledge to get started.

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