EREMA Haken

Something Special

Our expertise for your specific special application scenario

Bespoke suit. Fits perfectly.

So that your high quality application delivers what it promises, you need a recyclate that meets the high specifications precisely. To a tee. The solution: COREMA®. For tailor-made recycling compounds.

The gentle way to success

Careful recycling as standard. RegrindPro®. Your regrind material from automotive injection moulding parts has the power. Because there is a considerable quality advantage with this recyclate. And the new end product will have better functional characteristics.

MAKING SOMETHING NEW, MADE EASY.

Partner for efficient special recycling applications.

 

We search for solutions for you. Day after day. And we find them. For your recycling requirements today. And for those of tomorrow. Even if you are talking about complex special applications such as in the fields of automotive, compounding, bioplastics and wood-plastic composites (WPC).

What motivates us? Pioneering spirit, our more than 30 years' experience in finding solutions in plastics recycling, and our passion for taking on brave new challenges. That is why we can offer you the decisive competitive edge for your specific special application.

Automotive:
SOLUTIONS WITH DRIVE.

Higher throughput, better quality – you will arrive at your destination sooner with innovative EREMA recycling solutions for automotive plastic parts. Especially high-performance: the new INTAREMA® RegrindPro®. A specialist for recycling regrind material from injection moulding parts.

COMPOUNDING:
1 + 1 > 2

If you can combine recycling and compounding in a single process step then there is more in it for you: higher energy efficiency. And above all, a recycling compound with precisely defined characteristics. Exactly the way you need for your special application. COREMA®. The ideal technology for it.

BIONIER

The market for bioplastics is booming. And we were one of the first companies to research and develop recycling solutions in this sector. Strong pioneering spirit. Typical for the EREMA brand.

SUSTAINABLE.

WPC combines the sustainable raw material wood with polymers. The trend is clear as demand for these products is growing. Just like the interest in the solutions we have on offer for you here - such as HG D water ring pelletising.

Possible materials

YOUR MATERIAL - OUR SOLUTIONS

The right product for your requirements

 

INTAREMA® RegrindPro®

The gentle way to achieve top quality

  • Uncompromisingly gentle regrind processing for top recycled pellet quality.
  • Produces impressive end products with top functional characteristics in terms of mechanical properties, surface quality, dyeability, odour, etc. and with a particularly high recyclate content.

Clean performance

  • Remarkably high-performance filtration: the EREMA Laserfilter removes undesired impurities particularly effectively
  • Considerably higher filtration efficiency compared to conventional single and twin screw systems

The all-rounder

  • Wide variety of regrind types under perfect control – without screw exchange, with consistently high capacities
  • Very broad input bulk density range from 30 to 800 g/l – therefore ideally suitable for both regrind and other types of material such as film, sheet and non-woven applications
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COREMA®

  • COREMA® combines the benefits of recycling and compounding in a single plant to save time and costs. 
  • The result is customised recycling compounds for especially high-grade applications. 
  • Output material: inexpensive recycling raw materials (e.g. PP non-woven, PE edge trim, PA fibres, etc.). A wide variety of additives, fillers and reinforcing agents are admixed to this material – also in higher amounts. 
  • High quality and energy efficiency: minimum thermal stress and the lowest possible running costs through short, defined dwell times and direct dosing of the melt in the twin-screw compounder extruder 
  • High flexibility for different input materials 
  • Modular system concept offers optimum adjustment to the respective application
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COREMA®

  • COREMA® combines the benefits of recycling and compounding in a single plant to save time and costs. 
  • The result is customised recycling compounds for especially high-grade applications. 
  • Output material: inexpensive recycling raw materials (e.g. PP non-woven, PE edge trim, PA fibres, etc.). A wide variety of additives, fillers and reinforcing agents are admixed to this material – also in higher amounts. 
  • High quality and energy efficiency: minimum thermal stress and the lowest possible running costs through short, defined dwell times and direct dosing of the melt in the twin-screw compounder extruder 
  • High flexibility for different input materials 
  • Modular system concept offers optimum adjustment to the respective application
> To product details page

INTAREMA® T

PLA is very sensitive to moisture and the shearing forces that arise in the course of processing. The INTAREMA® T is the perfect answer to this challenge: it recycled PLA in an optimum way in that the material is carefully cut, homogenised, prewarmed and dried to begin with in the preconditioning unit. The drying in this process is so efficient that in many cases there is no need for any additional extruder degassing. This reduces the dwell time in the extruder and the material which is processed in this way is thus melted, filtered and pelletised with minimum shearing stress.

  • Perfect pre-homogenisation and drying of the input material for the extruder
  • Improved material intake over an extended temperature range
  • No viscosity loss, no disturbance of the valuable biobased polymer structure
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HG D water ring pelletising

  • Throughput considerably higher than with air pelletising 
  • Significantly lower investment costs and easier to operate compared to underwater pelletising 
  • Consistent pellet quality with residual moisture far below 1 % is possible 
  • Production volumes of up to 2,000 kg/h
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AUTOMOTIVE

 

Lightweight construction, saving weight, reducing CO2 emissions and freedom in design: powerful arguments that metals used in today's cars - and in the future - are being replaced by plastics. EREMA supplies the right recycling technologies to efficiently transform large-volume automotive components, injection moulding parts with and without fibreglass reinforcement and textiles into high-quality recyclate.

 

COMPOUNDING

 

The objective is to produce a recycling compound for especially demanding applications. The highest recycled pellet quality with a precisely defined property profile. A "bespoke suit" that fits perfectly. The route leads via the innovative upcycling solutions from EREMA featuring, above all, the leading COREMA® technology. This combines recycling and compounding in a single working step. It delivers the best energy efficiency because the recycling material is still in the melt stage when the additives, filler and reinforcing agents required for the special application are fed in.

 

BIOPLASTICS

 

The market for bioplastics is booming, especially in the packaging sector. EREMA identified this trend early on and has been focussing on recycling bioplastics for many years. During the time we have gleaned comprehensive experience in recycling different types of biopolymer, including bio-PE, bio-PET, PLA (fibres, films), PHA, starch-based products etc. The focus is on technology that provides solutions involving careful processing through minimised thermal stress during the recycling process.

 

WPC

 

Regardless of whether it is flooring or applications in the automotive and furniture industry: composite materials made of polymers and wood are demonstrating solid year-on-year growth, especially thanks to their advantageous properties such as extended service life and higher durability. WPC solutions from EREMA include water ring pelletising technology that delivers clear advantages in terms of throughput capacity, operability and investment costs.

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